Coating Development Support Services at AGC Plasma
Tailored Solutions for Advanced Coating Innovation
At AGC Plasma Technology Solutions, we offer a full suite of coating development support services to help you bring innovative thin-film coatings from concept to industrial production. Our approach is backed by a dedicated team of engineers, numerical simulation tools, pilot lines, and comprehensive physical characterization.
Whether you're exploring new materials, improving optical performance, or optimizing plasma processes, AGC Plasma is your trusted partner in advanced coating technology development.
Expert Engineering Team Dedicated to Coating Development
Our coating innovation services are led by a specialized team of engineers with expertise in:
- Plasma physics and vacuum deposition
- Optical, electrical, and mechanical coating properties
- Materials science and thin-film systems
We work collaboratively with customers to design and execute development programs tailored to specific technical and industrial needs. Learn more about our Technology Capabilities.
Numerical Simulations for Rapid Coating Prototyping
We use state-of-the-art scientific simulation software, both commercial and developed in-house, to model complex coating processes. This allows us to:
- Simulate plasma behavior and deposition conditions
- Predict layer structure, growth, and morphology
- Optimize recipes for desired optical and physical properties
These virtual prototypes accelerate development and minimize costly trial-and-error iterations on real equipment.
Pilot Line Testing: From Simulation to Real-World Validation
Once a viable recipe is defined through simulations, AGC Plasma validates it via physical testing on our dedicated coating pilot lines. These lines simulate real production environments, enabling:
- Small-scale runs with production-representative conditions
- Process tuning and control strategy validation
- Feasibility assessments and upscaling potential
Our pilot lines can handle a wide variety of substrate materials and plasma coating technologies. Explore our Coating Pilot Lines.
Full Physical Characterization Capabilities
Following deposition, we provide a full range of thin-film characterization services to evaluate the performance of the developed coating:
- Optical: Transmittance, reflectance, colorimetry
- Electrical: Conductivity, resistivity
- Mechanical: Hardness, adhesion, abrasion resistance
- Environmental: Durability under thermal or humidity stress
This data is essential to benchmark coatings against industry standards and application-specific requirements.
Industrial Scale-Up and Implementation Support
After a successful pilot phase, AGC Plasma provides expert guidance for industrializing the new coating recipe:
- Tailoring the process for your industrial line configuration
- Adapting machine settings and control logic
- Recommending compatible hardware or upgrades
- Supporting commissioning and ramp-up
Our support ensures a smooth transition from prototype to production, minimizing risk and time-to-market. Learn more about Industrial Coating Equipment.
Why Choose AGC Plasma for Coating Development Support?
- In-house engineering experts specialized in thin-film technologies
- Advanced simulation tools to accelerate R&D
- Realistic pilot testing environment
- End-to-end characterization and analysis
- Scalable support for industrial implementation
With decades of experience and access to AGC’s global innovation network, we are uniquely positioned to support custom coating development for architectural, automotive, photovoltaic, and display industries. Visit our Markets Page to see where our technology makes an impact.
Let’s Build the Future of Coating Technology—Together
Ready to develop your next breakthrough in coating performance? Partner with AGC Plasma for a seamless path from simulation to production, backed by deep expertise and world-class tools. Contact us to start your custom coating development project today.
